ࡱ> @ 0jbjbqq \)l*******$    PZT$ 6  LZ Z Z  U6W6W6W6W6W6W6,"9 B;6* V V @ 6**Z Z   v*Z *Z U6N^^**** U6RQ(**) <  :E)) 66c);;) Appendix 1 Shipyard review record Name of ShipyardDate  1. Details of any management systems Obtained ApprovalCertified byExpiry DateRemarks (scope, etc.)ISO-9001ISO 14001ISO 18001Other: 2. Construction facilities: (Documents such as a brochure of shipyard can be attached in lieu of completing this section.) 2.1 Building Berth (B) or Dock (D) * In case of berth, Depth is not applicable. B / DNameLength (m)Width (m)Depth* (m)Building Capacity (Gross Tonnage)Crane (Ton x No.) 2.2 Outfitting Quays NameLength (m)Width (m)Depth (m)Berthing Capacity (Gross Tonnage)Crane (Ton x No.) 2.3 Main Fabrication and erection facilities (1) Marking and cutting of steel plates (including internal members) - Marking method ( Manual, Photo x ___, EPM x ___, NC x ___ others __________) - NC cutting machine ( Gas x ___, Plasma x ___, Laser x ___ ) Control procedure of NC ( On-line, other ) - Cutting equipment ( Edge planer x ___, Roll-shear x ___ )(2) Marking and cutting of section bar - Marking method ( Manual, NC ) - Marking of reference curved line ( Manual, NC ) - Cutting method ( Manual, NC ) - In case of NC ( Gas x ___ , Plasma x ___ ) (3) One-side automatic welding machine ( Yes, No ) - Type of welding machine ( Flux Backing x ___, Flux and Copper Backing x ___ other____________) - Existence of special surface plate for plate welding ( Yes, No )(4) Fillet welding machine ( Gravity, Automatic ) Percentage of automatization except gravity: about __% - Line welder ( No, Yes: submerged arc x ___ heads, CO2 x ___ heads ) - Small automatic fillet welding machine ( No, Yes: Name: ______________ x ___) - Welding robot ( No, Yes: Portal x ___, Rectangular x ___, Articulated x ___) (5) Painting equipment - Plate shot blasting/primer coating machine ( No, Yes: Max. Width ____ m, Length ____ m ) - Section bar shot blasting/primer coating machine ( No, Yes: Max. Length ____ m ) - Special coating factory ( No, Yes: ____ m x ____ m x ___ sections ) (6) Vertical automatic welding machine ( No, Yes: EG x ___, SEG x ___, ES x ___ ) EG: Electrogas SEG: Simplified Electrogas ES: Electroslag (7) Other main fabrication facilities  3. Shipyard control of Qualified Welders (1) Normal steel certificationtraceabilitysupervisionmaintenance of qualificationShipyard workersconfirm system in place Yes / noYes / noYes / noYes / noSubcontracted workersconfirm system in placeYes / noYes / noYes / noYes / no 4. Feature of Construction Procedure (1) Subcontract of hull blocks (weight) - Sub members ( No, Yes: Ratio of subcontracted works ___ %, No., of subcontractors ___ ) - Blocks ( No, Yes: Ratio of subcontracted works ___ %, No., of subcontractors ___ ) (2) Method of plate block assembly - Method fitting and welding longitudinals and transverse webs on jointed panels - Method welding longitudinals on jointed panels prior to fitting and welding transverse webs - Method fitting and welding a frame consists of longitudinals and transverse webs on jointed panels - Method jointing panels with pre-assembled longitudinals by welding prior to fitting and welding transverse webs - Other (please specify in (5) below)(3)- pre-erection outfitting carried out grand block/mega block adopted Method of erection at building berth/dock - Max. weight of loading block: ton - Construction method in building dock/berth/land construction etc. ( 1 ship, 1.5 ships: Semi-tandem, dual entrance ) - Block loading process ( single starting block, multi starting blocks, inserting block : No, Yes ) (4) Final dock ( No, Yes: In-house, Other place of the same company, Use other company )(5) Other feature of construction procedure 5. Quality Control System: (Refer to Quality Manual, if available.) Item and descriptionResultRemarks(1) Existence of the organization chart including the departments of design, purchasing, manufacturing and quality assurance - Are the function, responsibility and competence of the organization clear?  (2) Quality control organization - Existence of quality control organization - Number of employees in this organization - Existence of procedures or plans related to tests and inspections ___ persons including the chief (3)Pre-inspection system of shipyard - Is pre-inspection carried out prior to Class inspection? - Are pre-inspectors assigned? (Check the list.) - Number of pre-inspectors (related to hull only) - Are inspection results marked on the object and/or recorded in the checklist? ____ persons (4) Records of inspections and tests - Are records made and kept properly? - Does the responsible person verify the records? - Can the adoption of necessary corrective actions against non-conformity happened be checked? (5) Condition at the time of the surveys in the presence of class surveyors - Is the schedule of the surveys changed often? - Are pre-inspection, shipyard inspection and repairs completed beforehand? - Are the sufficient preparations for surveys such as scaffoldings, lighting, cleaning made?Note: Above-mentioned (3) and (4) include the acceptance inspection of subcontracted items. 6. Measures for Safety and Health Item and descriptionResultRemarks(1) Are conditions of scaffolding, nets, safety belt, lighting and ventilation good?   (2) Does sufficient attention paid for radiographic examination and operation of cherry picker? Note:  7. Control System of Non-Destructive Examination(NDE) Item and descriptionResultRemarks(1) Number of NDE supervisors in shipyard (including persons responsible for judging results)  _______ persons(2) Dependence on subcontracted NDE work - Number of shipyard employees - Number of sub-contractors ____ persons ____ persons(3) NDE sub-contractor companys name and official technical qualifications Name ________________ (approved by) __________ Name ________________ (approved by) _________ (4) Grade and number of NDE employees with official technical qualifications in shipyard Specialized in radiography Specialized in ultrasonic Specialised in surface detection ___ Grade ___ persons ___ Grade ___ persons ___ Grade ___ persons(5) If non-destructive examinations are subcontracted, the grade and number of officially qualified persons Specialized in radiography Specialized in ultrasonic Specialised in surface detection ___ Grade ___ persons ___ Grade ___ persons ___ Grade ___ persons(6) Non-destructive examination equipment (in-house) - Number of radiographic equipment - Number of ultrasonic equipment ___________ ___________Note: Even if all works are subcontracted, it is recommendable to attach the qualified person(s) who can verify the works. 8. Quality Control on Production Line Item and descriptionResultRemarks8.1 Preventive measures for misuse of materials (1) Job title of supervisor and person in charge of collating ordered steel and received steel, and checking of mill sheet Title of supervisor: ___________________ Title of person in charge: ___________________ (2) Are means for checking the material grade in hand prescribed for high-grade steels (3) Are regulations prescribed for checking the material grade for high-tensile steel and steel for low-temperature applications? Are there regulations for inscribing high tensile steel on the surface of the high tensile steel and special indication for steel for low temperature applications?(4) Are procedures for re-using of remaining cut-off mild steel?(5) Are there procedures for re-using of remaining cut-off high-tensile steel? (6) In the case of (4) and (5) above, can a collation be made with the mill sheet? (7) Section of controlling the lists of remaining cut-off steel Name of section: ____________________Note: - In case of high tensile steel, are means identifying different grades - In the case of (3) and (4) above, are the materials approved by other classes controlled similarly?  8.2 Shot blasting/Primer coating(1) Existence of surface preparation standards  (2) Existence of coating thickness control standards - Existence of thickness measurement records Note: - The standard is to include the description related traceability after shot blasting and primer coating.  8.3 Marking and cutting (Assembly work)(1) Existence of standards for accuracy and periodical inspection of tape measures, tapes, stencils, etc. (2) Existence of standards for accuracy of cut dimensions and edge preparation (3) Existence of standards for finish of cutting face (4) What is the frequency and extent of maintenance and inspection carried out for ensuring accuracy of NC cutter and/or flame planer? (5) In case of NC, are the disks, tapes etc. maintained in good condition? (6) What are the measures adopted and guidance given to make the worker fully conversant with cutting work standards for maintaining accuracy? Note: - In case of (2) and (3) above, check items are to include confirmation of edge preparations free from piercing hole. - NC for section bars is also to be in accordance with the above. 8.4 Bending and strain free(1) Existence of standards for maximum heating temperatures during water cooling and at the time of bending and distortion removal of steel by quick heating and cooling (2) Existence of regulations for plate thickness and bending radius for flange processing (3) What are the measures adopted and guidance given to make the worker fully conversant with maintaining quality and accuracy during the bending process?Note:  8.5 Control of Welding Procedure (1) Are all welding procedures applied to the ships approved by the Society or other IACS members?  Note:8.6 Treatment of serious non-conformities (1) Are repair plans submitted to the Society when serious non-conformities happened? (2) Were the NDE(RT/UT) plans submitted at appropriate timing? (3) Was the extent of tests extended considering the results of the test? Note: 8.7 Hydrostatic and Watertight Tests(1) Is the test plan submitted to the Society? (2) Are vacuum tests applied to? (3) Are local air injection tests during sub-assembly works applied to? (4) If (2) or (3) above is applied to, are the test procedures approved by the Society? 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